What to do with all that smokey pork?

Well, overproduction never really seems to be an issue with smokey pork.

All sorts of uses come to mind, tacos, nachos, with breakfast eggs and potatoes. This time we decided to do pizza! Yup just slice up some nice strips and saute with onions till the onions are caramelized and sweet. Then load them on the pizza and pop it in the 400 degree onion. Mmmmm.

The result....

Fathers Day 2016 Update

Since the rebuild and modification of the smoker way back in 2008. It is now 2016 eight years later and the smoker keeps on smoking with no other mods needed.

We often use boneless pork shoulder for family gatherings. People enjoy grabbing a large slab and putting in on their plate. The fat or marbling renders down nice and help with the moisture content in the meat to help prevent any drying.

This year season we are finishing up a bag of pellets made for pellet equipment. The wood is Alder, which can sound really exotic. Unless you are from Washington State where Alder is sort of a menace as it grows everywhere like weeds and most often where you do not want it.

All the modification parts to the smoker have held up well over the years. The original Thermometer stopped working last year so we ordered one online that was a bit larger and it works great and is easier to read. We have found that anywhere between 200-225 is a great temp to get good results.

The bowl of water seems to still help during smoking. It may add a bit of steam & moisture. We did notice it is dual purpose by capturing some of the drippings too. Mmmmm smokey drippings...lol

Another successful smoking

In the Smoker

Removed when finished with nice caramelization

Cut and ready to serve these pork ribs were marinated in a teriyaki style bbq brine and were delicious.

Rockin the Ribs

Another Smoker workout with the Bandera Gasser. A July get together, cook time 2.5 hours.

Adjustments

After the first smoke in the Bandera, I was able to see the Hot Spot mentioned online comming from the fire box. The baffle modification is something I will be embracing soon to disperse the heat a bit better and reduce charring. Today the ribs that were on the lowest rack did get a bit charred on the bone side from the hotspot.

Well how was it?

I have to say I was pleasantly surprised with the quality of the meats on our first try with the converted smoker. The brisket was nicely cooked with a visible smoke ring when sliced the untrimmed fat reduced to a nice cap and the meat was both tender moist with a wonderful aroma and flavor.

The pork ribs were equally tender and with a wonderful flavor from the marinade and smoke. The meat of the ribs made that crunch sound when bitten and came off the bone with little effort, the texture of the meat was soft with a nice sweet outer crust and did not load your teeth up.

The Yukon potatoes were similar to stiff mashed potatoes in the skin much better than oven baked they too had the nice smoke aroma and flavor not near the same as the meat but still noticeable.Kind of liek stiff mashed potatos in skin!

Whistle while you smoke

During our first smoke in the newly converted Bandera she behaved lovely and very predictable. fighting the urge to constantly open the smoker door I waited patently as I could and kept the door opeining to a minimum. The mesquite burned hot and created even smoke till it turned into hot coals. I then added some hickory chips that I soaked in some apple juice just for a bit.



I kept the door temp gauge at 250deg F, learning that the door gauges may not read well from the web I used it as a guide. Note that the gaude is hard mounted to a metal door wich may influence the reading, for example of it is really cold outside the metal may be a bit cooler, the same is true if it is very warm out, today here in central New Mexico it was about 89 degrees outside.

I periodically checked the meat with a pocket thermometer and all progressed well, using the a kitchen timer I had anticipated about a 2 hour cook time at the tempurature & rate the meat was cooking. At just before the 2 hour mark the pork ribs were at 165 degrees and we all know that is the safe tempurature for pork. bout 20 minutes beforehand we added some Yukon Gold potatoes that my wife slathered with butter and a shake of black pepper, kosher salt then she wrapped them in foil with the shinny side in.

The first smoke

The conversion completed and now it's time to smoke. We took a trip to Costco and grabbed up a couple of briskets and a pack of pork ribs.

In the Kitchen I prepared the brisket first by using the Jaccard to tenderise it. If you have never heard of or seen a Jaccard you should get one, it has about 60 or so small piercing mini knives that sever tendon's in meat and can transform a normally tough cut into a very nice piece of meat. Try the Chef's Catalog if you are seeking one they have a website and the Jaccard is one of those tools that is really nice to have around.









Next it was time for the brine/marinade...I used the following
Granulated garlic
Italian seasoning (dried herbs)
black pepper
Cayenne pepper
kosher salt
dark Dijon mustard
Yoshida's Teriyaki Marinade
mesquite BBQ sauce
vegetable oil

I fired the smoker back up and added some mesquite chunks to the cast iron pot. Poof! just like that a beautiful puff of blue smoke and the sweet smell of mesquite. I then put some apple juice in the waterpan and loaded the meats. Checked in on the progress about 20 minutes in and this is what I saw...

The Propane conversion is complete

The conversion to propane is now complete. The new bottle was mounted and the unit lit the first try.

Then I took the opportunity to do some low flame testing and then it was time to season the smoker in preparation of it's first use as a propane smoker.




The smoker came right up to a good tempurature in a short time


next I did a couple quick mods. Added a water drain hole in the bottom pan by drilling a quick hole and tapping the sourrounding area with a chisle to promote proper drainage of any water that may find it's way in the pan

the next quick mod was the addition of a screened chimney cover, we have all sorts of critters out here and the last thing I want to find is a family of critters in the smoker lickin drippings.

Mounting the control panel

With the control fabricated it was now time to mount the new panel to the fire box.

Creating a control panel

With the fire element mounted it was then time to figure out a way to mount the controls to the firebox. We get a decent amount of wind here so the design needed to offer some wind protection as well.
Step one make a template:

Test fitting of the template

While I was out gathering supplies I saw a great price on a large baking pan that seemed thick enough to use as material for a control panel

Template design reproduced in metal



A little old school hand benchwork







Test fitment of the new control panel

Time to get on the Gas!

With the Bandera cleaned up a bit and the cast iron pot modification complete in was then time to start the propane conversion. I had seen a few different approaches online but nothing quite like what I had in mind. So here we go...

Fire element placement:
We all know heat rises so the placement of the element at its lowest point was thought to be best, rather than create some kind of bracket to float the fire element I elected to place it right on the floor of the fire box.

Drilling access holes in firebox:





Test fit of fire element grommet